Fadal PLC Alarms List / PLC Messages for Fadal Machining Centers (GE FANUC 0i MC CNC Controls).
PLC Alarms
| ALARM | DESCRIPTION |
|---|---|
| 1002 | DUAL DOOR SWITCH FAILURE |
| 1003 | M02 POWER SAVE, RESET TO CLEAR |
| 1005 | DOOR OPEN, MDI TOOL CHG ALRM |
| 1016 | TOOL LIFE END REPLACE TOOL AND RESET ON TOOL LIFE SCREEN |
| 1040 | CAN NOT CHANGE TOOL WHEN SPINDLE IS RUNNNG |
| 1041 | CAN NOT CHANGE TOOL WHEN Z IS NOT IN HOME POSITION |
| 1042 | CAN NOT CHANGE TOOL WHEN SPINDEL IS NOT ORIENTED |
| 1050 | INIT SHIFT FAIL, CYC STRT INHIBT |
| 1051 | LOST LOW GEAR DURING OPERATION |
| 1052 | LOST HIGH GEAR DURING OPERATION |
| 1054 | HIGH TO LOW GEAR SHIFT FAILED |
| 1055 | LOW TO HIGH GEAR SHIFT FAILED |
| 1056 | SPINDLE WINDING SHIFT FAILED |
| 1081 | M11 ALM, RETURN/CLR SPDL TOOL |
| 1083 | TOOL UP AT MACHINE ON FAILED |
| 1084 | TOOL UP AT DRUM ROTATION FAILED |
| 1086 | STORED TOOL ILLEGAL, SEE OPR MSG |
| 1090 | NO EMPTY TOOL POCKETS AVAILABLE |
| 1091 | INVALID TOOL MGMT DATA FOR SEARCH |
| 1092 | OPTIONAL TOOL MGMT SEARCH ILLEGAL |
| 1093 | EMPTY POT SEARCH ILLEGAL DATA |
| 1094 | EMPTY POT SEARCH INVALID OPT |
| 1095 | TOOL MGMT SEARCH PROTECTED |
| 1096 | TOOL CHANGER INIT FAULT, SEE MSG |
| 1097 | NO TOOL CHGR, CYC STRT INHIBITED |
| 1103 | ATC CAN’T EXTEND DURING SP-OP |
| 1104 | ATC TOOL COUNT SWITCH MISSING |
| 1105 | INHIBIT SPINDLE CMM, ATC IS NOT AT HOME POS. |
| 1106 | ATC Z AXIS IS NOT AT REF.POSTION PLEASE REFERENCE Z AXIS |
| 1107 | ATC SPINDLE IS NOT ORIENTED. PLEASE ORIENT THE SPINDLE |
| 1110 | ATC CAROUSEL EXTEND FAILED |
| 1111 | ATC CAROUSEL RETRACT FAILED |
| 1112 | ATC CAROUSEL E-STOP ALARM |
| 1113 | ATC SLIDE SENSORS ARE BAD |
| 1114 | ATC SLIDE STOP IN WRONG PLACE AND TIME OUT |
| 1115 | ATC SLIDE EXTENDING IS TOO QUICK OR EXTEND SENSOR IS BAD |
| 1116 | ATC SLIDE RETRACTING IS TOO QUICK OR SLIDE HOME SENSOR IS BAD |
| 1117 | ATC SLIDE CAN NOT RETRACT BECAUSE DRAW BAR IS OPEN |
| 1120 | M85 WINDOW R/W DATA ERROR |
| 1120 | M86 WINDOW R/W DATA ERROR |
| 1120 | M87 WINDOW R/W DATA ERROR |
| 1120 | M88 WINDOW R/W DATA ERROR |
| 1125 | DRAW BAR TIME OUT CHECK DRAW BAR SENSOR |
| 1126 | ORIENTATION INHIBIT, SLIDE EXTENDED |
| 1130 | 4TH AXS BRAKE ON, COMMAND HALTED |
| 1132 | 5TH AXS BRAKE ON, COMMAND HALTED |
| 1134 | INCH METRIC CONVERSIO ERROR CHANGE MODE IN SETTINGS SCREEN |
| 1143 | CYCLE CNC POWER |
| 1145 | DOOR PARAMETER WRITE ALARM |
| 1147 | ILLEGAL TOOL SEE MESSAGE |
| 1152 | ATC DISK IS IN WRONG POSITION. |
| 1153 | CAN NOT EXTEND ATC WHEN ATC IS MOVING |
| 1154 | CAN NOT MOVE Z AXIS WHEN ATC IS RUNNING |
| 1163 | CYCLE START IS INHIBITED |
| 1166 | M11 RESET ACTIVE |
| 1170 | M84 LOGR CALIB DATA ZERO ERROR |
| 1171 | M84 LOGR SPDL SPEED CALC ERROR |
| 1172 | M84 LOW GEAR SHIFT ERROR |
| 1173 | M84 LOGR WINDR READ SAMPLE ERROR |
| 1174 | M84 LOGR ARBITRARY DATA ERROR |
| 1175 | M84 LOGR REV COUNT WINDR ERROR |
| 1176 | M84 LOGR FDBK COUNT WINDR ERROR |
| 1177 | M84 LOGR DATA OUT OF RANGE ERROR |
| 1180 | M84 LOGR DISP RATIO MATH ERROR |
| 1181 | M84 LOGR RATIO RANGE ERROR |
| 1182 | M84 LOGR WINDW PAR SET ERROR 1 |
| 1183 | M84 LOGR WINDW PAR SET ERROR 2 |
| 1184 | M84 LOGR CALIB SPDL START ERROR |
| 1186 | M84 BELT CALIB CYCLE INHIBITED |
| 1190 | M84 HIGR CALIB DATA ZERO ERROR |
| 1191 | M84 HIGR SPDL SPEED CALC ERROR |
| 1192 | M84 HIGH GEAR SHIFT ERROR |
| 1193 | M84 HIGR WINDR READ SAMPLE ERROR |
| 1194 | M84 HIGR ARBITRARY DATA ERROR |
| 1195 | M84 HIGR REV COUNT WINDR ERROR |
| 1196 | M84 HIGR FDBK COUNT WINDR ERROR |
| 1197 | M84 HIGR DATA OUT OF RANGE ERROR |
| 1200 | M84 HIGR DISP RATIO MATH ERROR |
| 1201 | M84 HIGR RATIO RANGE ERROR |
| 1202 | M84 HIGR WINDW PAR SET ERROR 1 |
| 1203 | M84 HIGR WINDW PAR SET ERROR 2 |
| 1204 | M84 HIGR CALIB SPDL START ERROR |
| 1205 | NEED TO REFERENCE ALL AXES FIRST |
| 1206 | DOOR OPEN/CLOSE REQUIRED |
| 1210 | M84 #3741 CALC ERROR |
| 1211 | M84 #3742 CALC ERROR |
| 1212 | M84 MAX LOW WINDW ERROR |
| 1213 | M84 MAX HI WINDW ERROR |
| 1214 | M84 #3751 CALC ERROR |
| 1215 | M84 SHIFT SPD WINDW ERROR |
| 1216 | M84 #3736 CALC ERROR |
| 1217 | M84 #3736 WINDW ERROR |
| 1220 | M84 #3752 WINDW ERROR |
| 1221 | M84 #3762 WINDW ERROR |
PLC Messages
| MESSAGE | DESCRIPTION |
|---|---|
| 2004 | OPERATOR FUNCTION INHIBITED CHECK DOOR ALM OPERATIONAL MODE |
| 2005 | MACHINE DOOR OPEN. FEEDHOLD ON. CYCLE START IS INHIBITED |
| 2006 | DOOR OVERRIDE IS ACTIVE |
| 2007 | CLOSE MACHINE DOOR TO CONTINUE OR RESET TO CANCEL OPERATION |
| 2010 | USE FUNC + SPINDLE CW OR CCW PB TO RESTART SPINDLE |
| 2011 | PRESS CYCLE START TO RESUME PROGRAM COMMAND |
| 2012 | TOOL CHANGE INTERUPTED BY DOOR OPEN. |
| 2013 | PRESS CYCLE START TO RESTART TOOL CHANGE |
| 2014 | EXIT PROGRAM RESTART BEFORE CYCLE START |
| 2015 | DOOR UNLOCK INHIBITED |
| 2016 | TOOL CAGE DOOR IS OPEN, PLEASE CLOSE IT. FEED HOLD IS ON |
| 2019 | RESET E-STOP WITH ALARM PB. |
| 2020 | LOW LUBE OIL LEVEL REFILL VACTRA-2 OR EQUIVALENT |
| 2021 | TOOL LIFE NEAR END OR HAS EXPIRED |
| 2023 | TOOL DATA SWAP ERROR CHECK TOOL LOCATION |
| 2024 | LOW PROBE BATTERY |
| 2026 | AIR-OIL FAULT, ILLEGAL TABLE DATA FOR AIR-OIL INTERVALS |
| 2027 | AIR-OIL FAULT FEEDHOLD/SPINDLE STOP FORCED.SEE OTHER MESSAGES |
| 2030 | AIR-OIL LOW OIL PRESSURE FAULT |
| 2031 | AIR-OIL UPPER BEARING PRESSURE FAILED FAULT |
| 2032 | AIR-OIL LOWER BEARING PRESSURE FAILED FAULT |
| 2033 | AIR-OIL HIGH OIL PRESSURE WHILE PUMP TURNED OFF |
| 2034 | AIR-OIL FAULT. SAFELY STOP MACHINE, OR STOP WILL BE FORCED |
| 2035 | AIR-OIL SPINDLE AIR/VAC PRESSURE FAILED FAULT |
| 2036 | AIR-OIL OIL LEVEL LOW PLEASE REFILL RESEVOIR |
| 2037 | CORRECT FAULT & USE ALARM-MSG PBTO RESET ALL AIR-OIL MESSAGE’S |
| 2044 | TOOL ARM OVERLOAD TRIP MAINTENANCE MUST RESET OVERLOAD |
| 2045 | TOOL MAGAZINE OVERLOAD TRIP MAINTENANCE MUST RESET OVERLOAD |
| 2046 | WASHDOWN PUMP OVERLOAD TRIP MAINTENANCE MUST RESET OVERLOAD |
| 2055 | M11 MSG, ATC IS SET POCKET 1 |
| 2056 | M11 ALM, USING FUNC+LOAD TOOL BUTTON TO RETURN SPDL TOOL TO ATC FIRST |
| 2057 | PWR DOWN REQ’D TO CLR ALRM 1050 CHECK AIR PRESSURE 80-90 PSI |
| 2058 | M11 ALM, TAKE SPDL TOOL OFF, CLR SPDL TOOL MANAGMENT TO 0 |
| 2059 | M11 ALM, OPERATOR MUST EDIT TOOL MANAGEMENT ACCORDING TO REAL CAROUSEL |
| 2060 | Z AXIS TOOL CHANGE PROX SWITCH NOT CONFIRMING TOOL CHANGE POSN |
| 2061 | TOOL DRUM POT NOT UP FOR ROTATION OF TOOL DRUM |
| 2062 | TOOL DRUM POT NOT IN DOWN POSN FOR ACCESS BY TOOL ARM |
| 2063 | TOOL ARM NOT IN POSITION FOR TOOL REMOVAL FROM SPNDLE |
| 2064 | DRAWBAR NOT RELEASED FOR REMOVAL OF TOOL FROM SPNDLE |
| 2065 | TOOL ARM NOT IN POSITION FOR TOOL INSERTION INTO SPNDLE |
| 2066 | DRAWBAR NOT CLAMPED ON NEW TOOL IN SPNDLE |
| 2067 | TOOL ARM NOT RETURNED TO PARK POSN AT END OF TOOL CHANGE |
| 2068 | USING “FUNC+CYCLE START” BUTTON TO RESTART MAGAZINE |
| 2070 | TOOL CHANGE COMMAND ABORTED TOOL CHANGE SERVICE MODE ACTIVE |
| 2071 | TOOL CHANGE COMMAND ABORTED SPINDLE FWD, REV, ORIENT ACTIVE |
| 2072 | ARM NOT AT HOME POSITION |
| 2073 | ARM AT SPINDLE |
| 2074 | Z MOVE TO THE PROHIBIT AREA |
| 2075 | TOOL CHNG & SPNDL, E-STOP FORCED ALARM PB TO CLEAR |
| 2076 | TOOL CHANGE SERVICE MODE SET |
| 2077 | TOOL CHNG ALARM, ALARM PB TO CLR CYCLE START INHIBITED |
| 2080 | DATC IS NOT AT HOME POS. CYCLE START INHIBITED |
| 2082 | TOOL DRUM AT POCKET # OF # PRESS DRUM PSN TO CLEAR MSG |
| 2087 | STORED TOOL VALUE OF # IS NOT IN LEGAL RANGE OF 1 TO #(maximum tool number) |
| 2100 | NO TOOL CHANGER SELECTED CORRECT K5.X & CYCLE POWER |
| 2101 | ILLEGAL VMC TOOL CHANGR SETTING CORRECT K5.X & CYCLE POWER |
| 2102 | VMC & HMC TOOL CHANGER BOTH SET CORRECT K5.X & CYCLE POWER |
| 2127 | ORIENTATION INHIBIT, SLIDE EXTENDED |
| 2130 | LOW COOLANT LEVEL OR PUMP FAILURE |
| 2131 | USE M61 TO RELEASE 4TH AX BRAKE PRIOR TO AXIS COMMAND BLOCK |
| 2133 | USE M62 TO RELEASE 5TH AX BRAKE PRIOR TO AXIS COMMAND BLOCK |
| 2136 | POSSIBLE FAILURE OF PCB-0321 OR SPINDLE BELT MAY BE BROKEN |
| 2137 | POSSIBLE FAILURE OF PCB-0321 |
| 2140 | AXIS INHIBIT BY MIDACO PALLET CHANGER |
| 2142 | DOOR IS CLOSED. PRESS ALARM PB TO RESET |
| 2150 | ATC IS NOT AT HOME POSITION USE M186 RETURN;Z INHIBITED |
| 2151 | NEW TOOL VALUE OF # IS NOT IN LEGAL RANGE OF #(minimum tool value) TO (maximum tool value). |
| 2165 | PRESS UNLOCK BUTTON FOR 60S TO UNLOCK DOOR |
| 2187 | M84 BELT CALIBRATION ACTIVE |
| 2222 | IO OUTPUT OVERCURRENT |
| 2224 | PB TWICE TO RESET, THEN USE JOG OR HANDLE MODE TO MOVE AXIS |
| 2225 | PRESS AND HOLD ENABLE KEY ONTHE BACK OF HMOP AND PRESS ALARM |
| 2667 | WINDOW WRITE ERROR, CE |
