Okuma Alarm-A 1770 Door interlock


Okuma Alarm-A 1770 Door interlock
Any of the following operations is attempted while the door is open with the door interlock function ON.
Spindle rotation, axis movement, turret indexing, M-tool spindle rotation, peripheral unit operation, sub-spindle rotation, upper cover open/close.
Or an attempt is made to open the door in any of the above indicated state with the door interlock function ON.
On the machine equipped with ATC and door interlock E spec, the front door was opened during ATC operation.
Any of the following operations is attempted while the maintenance cover is open.
Spindle rotation, axis movement, turret indexing, M-tool spindle rotation.
On the machine equipped with AAC and door interlock E spec, the front door was opened during AAC operation.

Character string
Coordinate system for G140, G141, or G142

Code
1->Spindle rotation
2->M-tool spindle rotation
3->Axis movement
4->Turret indexing
5->Door interlock external input is ON.
6->Sub-spindle or pick-off spindle rotation
7->Spindle table rotation.
10->Upper cover open/close command is designated while the front cover is not closed.
11->Door for loader is opened while the spindle is rotating.
12->Door for loader is opened while the M-tool is rotating.
13->Door for loader is opened during axis movement.
14->Door for loader is opened while the turret is indexing.
15->Loader door is opened during ATC or parts catcher operation.
16->The high-pressure coolant discharge command is issued when the door is not closed or the door close signal becomes OFF during high-pressure coolant discharge.
17->Spindle rotation (including spindle orientation, jog, external jog) was attempted while the door close signal is OFF in MANUAL or MDI mode.

(Front door close confirmation: slave station 14 input, bit 1 of strobe 2).

18->An axis movement command is issued while the door close signal is OFF in MANUAL or MDI mode.
19->A turret index command is issued while the door close signal is OFF in MANUAL or MDI mode.
20->A chuck open/close command is issued while the door close signal is OFF in MANUAL or MDI mode.
21->A tailstock advance/retract command is issued while the door close signal is OFF in MANUAL or MDI mode.
22->A coolant or additional coolant 1 command is issued while the door close signal is OFF in MANUAL or MDI mode.
23->An air blow command is issued while the door close signal is OFF in MANUAL or MDI mode.
25->The coolant command (M08) is issued (including pushbutton operation) when the door close signal is OFF. Or, the signal becomes OFF during execution of M08.
26->The spindle orientation command was issued while the door was open, or the door was opened during orientation.
27->The spindle jog command was issued while the door was open, or the door was opened during spindle jog.
28->The command for indexing the index chuck (M54) is issued when the door close signal is OFF.
35->On the machine intended for CE marking, the full enclosure shielding close command was issued with the automatic door open/close safety rubber switch OFF.
36->On the machine intended for CE marking, the automatic door open/close safety rubber switch was turned off while the full enclosure shielding was closed.
37->Concerning front door automatic opening and shutting control, front door open command was done by the following conditions.

1.Front door close status
2.Operation return switch ON
3.Front door close confirmation OFF

38->By the door area sensor installation specification, it performed a front door opening and shutting order by the condition which a door area sensor has turned off.
39->By the door area sensor installation specification, a door area sensor became an OFF condition in front door opening and shutting action practice.
41->Main spindle, M tool spindle, Sub spindle received rotation command in excess of allowable maximum spindle speed in case of the following state.

1.A door interlock type
2.Interlock release switch ON
3.Except for single block

42->In a state of code 41, axis was made to transfer in excess
43->A turret rotation command was issued in MDI mode and in a state of code 41.
44->A chuck open/close command was issued with the door open.
45->The door opened when the chuck was being opened/closed.
46->A tailstock advance/retract command was issued with the door open.
47->The door opened when the tailstock was being advanced/retracted.
50->The front door was opened during ATC operation.
51->ATC operation was attempted with the door interlock ON and the front door open. With the door interlock OFF and the front door open, an ATC operation other than 1 STEP ADVANCE,1 STEP REVERSE, or ATC arbitrary operation was attempted.
52->When door interlock OFF and an automatic operational mode and single block entering and a front door were not closes, they went along a chuck opening and shutting order.
53->In chuck opening and shutting directive practice by door interlock OFF and an automatic operational mode and single block entering, it became the condition that a front door is not close.
54->When door interlock OFF and an automatic operational mode and single block entering and a front door were not closes, tailstook advanced-retracted command was performed.
55->In tailstook advanced-retracted command practice by door interlock OFF and an automatic operational mode and single block entering, it became the condition that a front door is not close.
56->They went along a turret indexing order except for an automatic operational mode and single block entering by the condition that door interlock OFF and a front door are not close.
57->When door interlock ON and a front door were not closes, they went along a chuck opening and shutting order.
58->In chuck opening and shutting directive practice by door interlock ON, it became the condition that a front door is not close.
59->When door interlock ON and a front door were not closes, tailstock advanced-retracted command was performed.
60->In tailstock advanced-retracted command practice by door interlock ON, it became the condition that a front door is not close.
61->When door interlock ON and a front door were not closes, they went along steady rest advanced-retracted command.
62->In steady rest advanced-retracted command practice by door interlock ON, it became the condition that a front door is not close.
63->When door interlock ON and a front door were not closes, a steady rest opening and shutting order was performed.
64->In steady rest open-close command practice by door interlock ON, it became the condition that a front door is not close.
65->In Coupling OFF and an automatic operational mode and this machine action, it became the condition that a door is not close.
66->When a front door was not close status, a turret indexing order by a turret indexing button on a subcontrol panel was performed.
67->When a front small door of Main spindle was not close status, front door close command was performed.
68->A front small door of Main spindle was not close status in front door open action practice.
69->Tailstock connect/disconnect
70->Steadyrest advance/retract
71->Part catcher advance/retract
72->Touch setter advance/retract
73->Chuck open/close
74->Tailstock advance/retract
75->Steadyrest open/close
76->A spindle rotation command with a spindle speed exceeding the limit specified by M/C system parameter No. 4 ‘Door
Interlock’, bit 1 ‘Maximum Spindle Speed with 1st Door Open’ was issued with the ceiling door open.
77->The actual spindle speed exceeded the limit with the ceiling door open or a ceiling door open command was issued with the actual spindle speed exceeding the limit.
78->A ceiling door open/close command was issued from the loader with the front door open.
79->An M91 command was issued by the machine when the door unlock enable signal from the robot/loader was OFF (for CE-marked robot/loader interface types).
80->The front door open command signal from the robot/loader turned ON when the door unlock enable signal from the robot/loader was OFF (for CE-marked robot/loader interface types).
81->The front door was unlocked when the ceiling door was being opened/closed.
82->A spindle rotation command was issued with the door area sensor switch OFF and the door open or the door area sensor switch turned OFF when the spindle was rotating with the door open.
83->Door sensor was worked,when machine was not door sensor invalid position.
84->Main spindle received rotation command in excess of allowable spindle speed in case of additional interlock release switch ON.
85->Both the front and roof door was opened when the loader was running and the machine not linked.
86->On the machine with CE marking and ATC specifications,ATC operation was attempted when front or magazine door open.
87->Tailstock clump/unclump
88->Steadyrest clump/unclump
89->When door interlock ON and a front door were not closes, work rest up/down command was performed.

Or in work rest up/down command practice by door interlock ON,it became the condition that a front door is not close.

90->When door interlock ON and a front door were not closes, airblow command was performed.

Or in airblow command practice by door interlock ON, it became the condition that a front door is not close.

92->When door interlock ON and a front door were not closes, work rest fixed pin command was performed.

Or in work rest fixed pin command practice by door interlock ON,it became the condition that a front door is not close.

93->The signal of area sensor is OFF during NC running when front door is not close condition. Or, NC start to run during the signal of area sensor is OFF.
94->The signal of area sensor is OFF during machine running when front door is not close condition.
95->When door interlock ON and a front door was open and Auto/Manual switch was selected Manual mode, chuck operating command was issued order.
96->In the spec of H1-Turret:

When front-door do not close, the command of M-tool Spindle Home-position Hung-up was performed by the mode of Manual-Operate Tool Assembling/Disassembling.

97->While a door was closed, door close PS turned it on more for a long time than parameter time.
98->When door open command was performed, even though the time which was set on a parameter passes, a door does not open
99->When door interlock ON and a front door was not closed, air motor operation command was issued.
100->The work cover upturn/downturn command was issued while the door was open.
101->Tool Breakage sensor advance/retract.
102->The whetstone rotation command was issued while the door was open,or the door was opened during rotation.
103->The dresser rotation command was issued while the door was open,or the door was opened during rotation.
104->By the door area sensor installation specification, it performed a front door shutting order by the condition which a door area sensor has turned off.
105->By the door area sensor installation specification, a door area sensor became an OFF condition in front door shutting action practice.
106->The unloader command was issued while the door was open.
107->The Backup roller up/down command was issued while the door was open, or the door was opened during Backup roller up/down.
108->A workpiece stand insertion/removal position command was issued when the door was not closed.
109->A roller-vanishing move command was issued when the door was not closed.
110->The work ejector command was issued while the door was open.
111->On the machine with CE marking specification, work conveyor operation was attempted when front door open.
112->The tailstock pedestal command was issued while the door was open.
113->The spindle center command was issued while the door was open.
114->When door interlock ON and a front door were not closes, Work-out unit hand open/close command was performed.
115->When front door were not closes, work rest up/down command was issued. Or in work rest up/down command practice, it became the condition that a front door is not close.
116->When a front door was not closed, special tool ON command was issued. Or in special tool ON command practice,it became the condition that a front door was not closed.
117->When front door were not closes, work rest eject/unload/retract command was issued.

Or in work rest eject/unload/retract command practice, it became the condition that a front door is not close.

118->Machine set up switch is OFF when the door is not closed
119->AUTO OPERATION or MDI OPERATION mode selection when the door is not closed
120->A spindle rotation command was issued when the Door open-OK signal OFF or the Door open-OK signal turned OFF when the spindle was rotating.
121->The spindle received rotation command in excess of allowable maximum spindle speed in case of the following state.

1.The door interlock flat machine spec
2.Interlock release switch ON
3.Except for auto mode without single block
4.The safety cover was not closed

122->For the door interlock flat machine spec, spindle rotation command was issued when tailstock maintenance door was not closed.
123->For the door interlock flat machine spec, axis movement command was issued when tailstock maintenance door was not closed.
124->For the door interlock flat machine spec, turret index command was issued when tailstock maintenance door was not closed.
125->The spindle received rotation command in excess of allowable maximum spindle speed in case of the following state.

1.The door interlock flat machine spec
2.Interlock release switch ON
3.Except for auto mode without single block
4.The tailstock maintenance door was not closed

126->For the door interlock flat machine spec, spinlde rotation command was issued when front door were not chuck position.
127->For the door interlock flat machine spec, axis movement command was issued when front door were not chuck position.
128->For the door interlock flat machine spec, turret index command was issued when front door were not chuck position.
129->The spindle received rotation command in excess of allowable maximum spindle speed in case of the following state.

1.The door interlock flat machine spec
2.Interlock release switch ON
3.Except for auto mode without single block
4.The front door were not chuck position

130->In a state of code 129, axis was made to transfer in excess of allowable maximum speed.
131->In a state of code 129, turret index command was issued in MDI mode.
132->In a state of code 121, axis was made to transfer in excess of allowable maximum speed.
133->In a state of code 121, turret index command was issued in MDI mode.
134->In a state of code 125, axis was made to transfer in excess of allowable maximum speed.
135->In a state of code 125, turret index command was issued in MDI mode.
136->Tailstock chuck open/close
137->Axis was made to transfer in excess of allowable maximum speed in case of the following state.

1.A door interlock type E
2.Interlock release switch ON
3.Manual operation

138->A work pusher advance/retract command was performed.
139->The front door was opened during AAC operation.

AAC operation was attempted with the door interlock ON and the front door open. With the door interlock OFF and the front door open, an AAC operation other than 1 STEP ADVANCE,1 STEP REVERSE, or AAC arbitrary operation was attempted.

140->For the tool clamp equipment spec, tool clamp/unclamp command was issued when the front door was not closed.
141->The cross-rail positioning command was issued when the door was not closed.
142->A spindle rotation command in excess of allowable spindle speed was issued with the ceiling door open.

Probable Faulty Locations
1)Operation error
2)Door close confirmation LS; corresponding dog position error
3)Something has been caught between the door.

Measures to Take
1)Do not open the door while the spindle is rotating or the axis is moving.
2)If the LS is defective, replace it. Adjust the dog position so that limit switch is always actuated while the door is closed.
3)Remove a foreign substance.

Okuma Alarm-A 1770 Door interlock